Dial Gauges

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Dial Gauge – Measurement Precision & Tolerances

The Dial Gauge is a general-purpose indicator used for runout, alignment and positional variation checks. It is used by CNC operators, setup technicians and QC inspectors for quick comparative measurement tasks on fixtures and spindles.

Calibration & Compliance

Dial indicators are calibrated on flat granite plates or gauge blocks, and calibration certificates from a CMM lab support audit and supplier verification.

Use Cases

  • Runout measurement of spindles and tool holders.
  • Flatness checks on mating surfaces.
  • Comparative inspection in fixture setup.

Business Operations: Manufacturer

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Measurement Precision & Tolerances

Dial gauges convert small linear displacements into dial readings via internal geared mechanisms. Standard ranges are typically ±1 mm with resolutions down to 0.01 mm; select the travel range that suits your application. Rugged housings and shock-resistant internals improve reliability on shop floors.

Calibration & Compliance

Calibration uses reference surfaces and gauge blocks. Provide calibration documentation for supplier acceptance and audit trails. Periodic checks reduce drift in long-term use.

Processing Insight & Technical Notes

Mount indicators on stable magnetic or post stands and avoid lateral loads on the spindle. For axial runout, use a steady rotational reference and capture the maximum deviation. Replace worn tips to preserve contact fidelity.

Applications & Use Cases

  • Spindle Runout: Measure axial deviation on rotating spindles during maintenance.
  • Fixture Setup: Align workholding surfaces and verify repeatable clamping positions.
  • Flatness Testing: Perform quick checks on machined faces prior to assembly.

Frequently Asked Questions

  • What travel ranges are typical? Common travel ranges are ±1 mm with 0.01 mm resolution; extended travel versions are available for larger displacements.
  • How should the dial be protected? Use protective boots or shrouds in coolant or dusty environments to preserve the mechanism.
  • Are different contact tips available? Yes; replaceable tips for curved or flat surfaces improve measurement suitability.
  • Do dial gauges come with calibration reports? Calibration certificates from an accredited lab can be supplied upon request.
Established in: 1992
Bussiness Type: Private Limited
Bussiness Type: Manufacturer
MSME: Yes
Export Turnover (3 years): US$10,000 to US$50,000
Countries would like to export to: Australia, Bhutan, Brazil, Canada, Czech Republic, France, Indonesia, Nepal, Netherlands Antilles, New Zealand, Russia, South Africa, Sri Lanka, Ukraine, United Arab Emirates, United Kingdom, United States, Vietnam
No of employees: 11-30

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