Plain Plug Gauge

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Plain Plug Gauge – Measurement Precision & Tolerances

The Plain Plug Gauge is a fixed gauge used to verify internal diameters and tolerance acceptance quickly. It is often used by QC inspectors and inspection stations for fast go/no-go verification of bores and holes.

Calibration & Compliance

Plug gauges are manufactured to nominal sizes and are validated against master standards. Certified calibration reports support supplier or contract acceptance.

Use Cases

  • Incoming inspection for bore size acceptance.
  • Quick on-line checks during machining.
  • Batch acceptance for parts with a single nominal bore.

Business Operations: Manufacturer

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Measurement Precision & Tolerances

Plain Plug Gauges are solid cylindrical gauges ground to specific diameters used for direct go/no-go checks. They are simple, rugged and ideal for high-throughput environments. Select the tolerance class and fit (e.g., H7/g6 equivalents) to match engineering requirements.

Calibration & Compliance

Calibration against master standards is required to ensure accuracy; calibration certificates from accredited labs are recommended for audit and supplier validation.

Processing Insight & Technical Notes

Ensure plugs are clean before use and handle them to avoid nicks. For tight tolerances, store gauges in protective cases and verify diameter periodically with a micrometer or CMM traceability.

Applications & Use Cases

  • Incoming QA: Rapid acceptance checks on bore dimensions before inventory storage.
  • Production Line: Simple go/no-go checks during machining to reduce scrap.
  • Quality Audits: Use as reference tools during supplier audits and verification.

Frequently Asked Questions

  • What tolerance classes are available? Plug gauges are available in various tolerance classes; select per engineering fit requirements.
  • How is calibration recorded? Calibration certificates from an accredited lab ensure traceability and audit readiness.
  • Can plugs be used in automated fixtures? Yes; plug gauges can be integrated into fixtures for automated pass/fail checks.
  • How to protect gauges? Store in protective cases and avoid contact with abrasive surfaces to maintain diameter integrity.
Established in: 1992
Bussiness Type: Private Limited
Bussiness Type: Manufacturer
MSME: Yes
Export Turnover (3 years): US$10,000 to US$50,000
Countries would like to export to: Australia, Bhutan, Brazil, Canada, Czech Republic, France, Indonesia, Nepal, Netherlands Antilles, New Zealand, Russia, South Africa, Sri Lanka, Ukraine, United Arab Emirates, United Kingdom, United States, Vietnam
No of employees: 11-30

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